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連續式提升機

所屬分類:連續式垂直提升機
產品描述

  連續提升機用于從水平方向向垂直方向貨物的輸送,它具有占地面積小、運行快速、安靜、安全的特點。在出入口配置輸送線能自動完成貨物的上下輸送,可用于工廠、物流中心樓上與樓下的貨物輸送。

  Z型提升機為“Z”字型方向輸送的提升機,即貨物從一側進入,從背面一側輸出輸送方向為從下到上。C型提升機為“C”字型方向輸送的提升機,即貨物輸送進出口為同一側輸送方向為從上到下。

  連續提升機是用于對單元貨物,進行連續提升或者下降輸送的特種設備。 由于其鏈板回程不占用工作節拍和提升空間,因此具有效率高,造價低,占用空間小等特點。與螺旋鏈板機相比,它具有占地面積小、成本低。 與往復式提升機相比,它具有效率高。

  適用的輸送物:塑料周轉箱、紙質包裝、工裝板以及底面具有連續承載面的硬質輸送物。

  一、主要機械結構和特征:

  機體:采用框架組合式結構,主要由上、中、下三部分框架組成,通過調整中間框架的數量和長度以滿足不同提升高度的需求。框架中立柱采用C型冷彎型材,單側焊接成型,然后通過螺栓連接成獨立框架。

  外封框:采用鋼絲網封框。

  載貨臺:采用托板鏈連接鋁型材組成載貨平臺,載貨平臺配備有前后不同U型連接件,通過U型連接件連在提升鏈條上,隨著提升鏈條運行,如下圖所示:

  表面涂裝:機架、安裝板等零件經鋼絲刷、砂紙等除銹,酸洗去油脂,磷化后表面靜電噴涂環氧樹脂粉末并烘烤,樹脂厚度在60μm-90μm之間。噴涂色由甲方指定色卡。

  外購件配置:減速電機用SEW,鏈條用杭州東華,托板鏈用東方特種,帶座軸承用TR、軸承用哈軸。

 

The continuous hoist is used for conveying goods from the horizontal direction to the vertical direction. It has the characteristics of small footprint, fast operation, quiet and safety. The conveyor line is arranged at the entrance and exit to automatically complete the cargo transportation up and down, and can be used for cargo transportation in the factory and logistics center upstairs and downstairs.

The Z-type hoist is a hoist that conveys in the "Z" shape, that is, the cargo enters from one side, and the output direction from the back side is from bottom to top. The C-type hoist is a hoist that conveys in the direction of “C” shape, that is, the conveying direction of the cargo conveying inlet and outlet is from the top to the bottom.

Continuous hoists are special equipment used for continuous lifting or lowering of unit cargo. Because the chain backhaul does not occupy the working beat and the lifting space, it has the characteristics of high efficiency, low cost and small occupied space. Compared with the spiral chain machine, it has a small footprint and low cost. It is more efficient than a reciprocating hoist.

Applicable conveyors: plastic containers, paper packaging, tooling plates, and rigid conveyors with continuous load-bearing surfaces on the underside.

First, the main mechanical structure and characteristics:

The body adopts a frame combined structure, which is mainly composed of upper, middle and lower parts. The number and length of the intermediate frames are adjusted to meet the requirements of different lifting heights. The frame center column is made of C-shaped cold-formed profiles, welded on one side and then bolted into a separate frame.

Outer frame: A wire mesh frame is used.

Cargo platform: The pallet is connected with aluminum profiles to form a cargo platform. The cargo platform is equipped with different U-shaped connectors before and after. It is connected to the lifting chain through U-shaped connectors. As the chain is lifted, as shown below:

Surface coating: parts such as racks and mounting plates are rusted by wire brush, sandpaper, etc., pickled and greased, and the surface of the phosphating surface is electrostatically sprayed with epoxy powder and baked. The thickness of the resin is between 60μm and 90μm. The spray color is specified by Party A.

Purchased parts configuration: SEW for geared motor, Hangzhou Donghua for chain, Oriental special for pallet chain, TR for bearing, Harbin for bearing.

 

Z型連續提升機(CVC-Z) Z-type continuous hoist (CVC-Z):

形式描述:

  ◆ 四立柱框架式,標準開模立柱,標準L=2.5m,L<2.5m;

  ◆ 各框架標準模塊化;

  ◆ 四鏈條提升,鏈條規格16A-1;

  ◆ 托板鏈規格16A-TB32;

  ◆ 驅動置于提升機底部框架;

  ◆ 封框:網片形式,用夾片螺母配合連接;

  ◆ 配合輥道機使用;

Form description:

◆ Four-column frame type, standard open mold column, standard L=2.5m, L<2.5m;

◆ The standard of each frame is modular;

◆ Four chain lifting, chain size 16A-1;

◆ pallet chain specification 16A-TB32;

◆ The drive is placed on the bottom frame of the hoist;

◆ Sealing frame: mesh form, with clip nut to match;

◆ Used in conjunction with roller conveyors;

 

標準樣式 Standard style:

 

名稱

描述

輸送物長度L  (mm)

L=300~1000(若600<L≤1000,框架需非標)

輸送物寬度 W (mm)

W=200~1000(若500<W≤1000,框架需非標)

輸送物高度H  (mm)

H≤800

下口高度D(mm)

D≥700(否則挖地坑)

上口與機頂高J(mm)

J≥H+150+122

升降行程E(m)

E≤20(E=50*n≥C,n為正整數)

入口輸送機長度F(mm)

F≥L+250(入口輸送機帶剎車或阻擋)

設備長度L1  (mm)

L1=1510(標準通用)

設備寬度 W1 (mm)

W1=1075(標準通用)

設備高度H 0 (mm)

H0=D+E+J

樓層開孔尺寸(mm)

(L1+200)*(W1+200)

地坑尺寸(mm)

(L1+450)*(W1+350)

預埋鐵尺寸(mm)

(L1+380)* 600

電機功率P (kw)

E≤8m,P=1.5B;
8m<E≤12m,P=2.2B;

輸送速度V(m/min)

V≤40

每托板鏈承載M(Kg)

M≤50

托板鏈長B(mm)

B=787.4(若非標,則B>L+180且B為25.4的奇數倍)

托板間距C(mm)

C≥B+H+120且 C為25.4的偶數倍

托板寬A(mm)

A=570(若非標,則A≥W+100,取整)

提升鏈環長X(mm)

Xmin=2E+2B+900,Xmax= Xmin+300
X為25.4的偶數倍

鏈板個數Z(個)

Xmin/C<Z<Xmax/C,Z=正整數
(滿足效率時,Z取最小值)

輸送效率η

η≤60000*V/C,η<2000件/小時

總載荷(Kg)

310Kg/m+550Kg

 

Name

Description

Transport length L (mm)

L=300~1000 (if 600<L≤1000, the frame needs to be non-standard)

Transport width W (mm)

W=200~1000 (If 500<w≤1000,the frame needs to be non-standard)

Conveyor height H (mm)

H≤800

Bottom height D(mm)

D≥700 (otherwise dig pit)

Upper and top height J(mm)

J≥H+150+122

Elevation stroke E(m)

E≤20 (E=50*n≥C, n is a positive integer)

Inlet conveyor length F(mm)

F≥L+250 (inlet conveyor with brake or block)

Device length L1 (mm)

L1=1510 (standard universal)

Device width W1 (mm)

W1=1075 (standard universal)

Device height H 0 (mm)

H0=D+E+J

floor opening size (mm)

(L1+200)*(W1+200)

Pit size (mm)

(L1+450)*(W1+350)

Pre-buried iron size (mm)

(L1+380)* 600

Motor Power P (kw)

E≤8m,P=1.5B;

8m<E≤12m,P=2.2B;

Conveying speed V(m/min)

V≤40

Each pallet chain carries M(Kg)

M≤50

Board chain length B(mm)

B=787.4 (if not, B>L+180 and B is an odd multiple of 25.4)

Pipe spacing C(mm)

C≥B+H+120 and C is an even multiple of 25.4

Plate width A(mm)

A=570 (if not, A≥W+100, rounded up)

Improve the length of the link X (mm)

Xmin=2E+2B+900, Xmax= Xmin+300
X is an even multiple of 25.4

The number of links Z (pieces)

Xmin/C<Z<Xmax/C, Z=positive integer

(When the efficiency is satisfied, Z takes the minimum value)

Transport efficiency η

η≤60000*V/C, η<2000 pieces/hour

Total load (Kg)

310Kg/m+550Kg

 

結構簡圖 Structure diagram:

序號

名稱

序號

名稱

1

CZVC調節支座

11

CZVC標準側網片

2

CZVC底部焊接立柱

12

CZVC非標側網片

3

CZVC標準框架立柱

13

CZVC標準端網片

4

CZVC非標框架立柱

14

CZVC非標端網片

5

CZVC中間圈梁組件

15

CZVC頂端網片

6

CZVC底部框架組件

16

CZVC入口端網片

7

CZVC頂部框架組件

。。。

其余網片同樣方式設計

8

Z型托板鏈(見文末詳解)

 

 

9

外提升鏈條

 

 

10

內提升鏈條

 

 

注:頂部框架有方向標志,安裝時注意。

 

Order

Name

Order

Name

1

CZVC adjustment support

11

CZVC standard side mesh

2

CZVC bottom welded column

12

CZVC non-standard side mesh

3

CZVC Standard Frame Column

13

CZVC Standard End Network

4

CZVC non-standard frame column

14

CZVC non-standard end network

5

CZVC intermediate ring beam assembly

15

CZVC top mesh

6

CZVC bottom frame component

16

CZVC entry end mesh

7

CZVC Top Frame Components

. . .

The rest of the mesh is designed in the same way

8

Z-type pallet chain (see the end of the article)

  

 

9

Outside lift chain

 

   

10

Uplifting chain

 

 

Note: The top frame has a directional mark, please pay attention when installing.

 

 

C型連續提升機(CVC-C) C type continuous hoist (CVC-C):

形式描述:

  ◆ 四立柱框架式,標準開模立柱,標準L=2.5m,L<2.5m;

  ◆ 各框架標準模塊化;

  ◆ 四鏈條提升,鏈條規格16A-1;

  ◆ 托板鏈規格16A-TB32;

  ◆ 驅動置于提升機底部框架;

  ◆ 封框:網片形式,用夾片螺母配合連接;

  ◆ 配合輥道機使用;

Form description:

◆ Four-column frame type, standard open mold column, standard L=2.5m, L<2.5m;

◆ The standard of each frame is modular;

◆ Four chain lifting, chain size 16A-1;

◆ pallet chain specification 16A-TB32;

◆ The drive is placed on the bottom frame of the hoist;

◆ Sealing frame: mesh form, with clip nut to match;

◆ Used in conjunction with roller conveyors;

 

標準樣式 Standard style:

標準

描述

輸送物長度L  (mm)

L=400~1000(若600<L≤1000,框架需非標)

輸送物寬度 W (mm)

W=200~1000(若500<W≤1000,框架需非標)

輸送物高度H  (mm)

H=≤500

下口高度D(mm)

D≥700(否則挖地坑)

上口與機頂高J(mm)

J≥H+150+272

升降行程E(m)

E≤20(E=50*n≥H+B+200,n為正整數)

入口輸送機長度F(mm)

F≥L+250(入口輸送機帶剎車或阻擋)

設備長度L1  (mm)

L1=1660(標準通用)

設備寬度 W1 (mm)

W1=1075(標準通用)

設備高度H0  (mm)

H0=D+E+J

樓層開孔尺寸(mm)

(L1+200)*(W1+200)

地坑尺寸(mm)

(L1+450)*(W1+350)

預埋鐵尺寸(mm)

(L1+380)* 600

電機功率P (kw)

E≤8m,P=1.5B;
8m<E≤12m,P=2.2B;

輸送速度V(m/min)

V≤30

每托板鏈承載M(Kg)

M≤50

托板鏈長B(mm)

B=787.4(若非標,則B>L+180且B為25.4的奇數倍)

托板間距C(mm)

C≥2B+H+500且 C為25.4的偶數倍

托板寬A(mm)

A=570(若非標,則A≥W+100,取整)

提升鏈環長X(mm)

Xmin=2E+6B+2000,Xmax= Xmin+300
X為25.4的偶數倍

鏈板個數Z(個)

Xmin/C<Z<Xmax/C,Z=正整數
(滿足效率時,Z取最小值)

輸送效率η

η≤60000*V/C,η<2000件/小時

總載荷(Kg)

310Kg/m+860Kg

          

Standard

Description

Transport length L (mm)

L=400~1000 (if 600<L≤1000, the frame needs to be non-standard)

Transport width W (mm)

W=200~1000 (if 500<W≤1000, the frame needs to be non-standard)

Conveyor height H (mm)

H=≤500

Bottom height D(mm)

D≥700 (otherwise dig pit)

Upper and top height J(mm)

J≥H+150+272

Elevation stroke E(m)

E≤20(E=50*n≥H+B+200, n is a positive integer)

Inlet conveyor length F(mm)

F≥L+250 (inlet conveyor with brake or block)

Device length L1 (mm)

L1=1660 (standard universal)

Device width W1 (mm)

W1=1075 (standard universal)

Device height H0 (mm)

H0=D+E+J

floor opening size (mm)

(L1+200)*(W1+200)

Pit size (mm)

(L1+450)*(W1+350)

Pre-buried iron size (mm)

(L1+380)* 600

Motor Power P (kw)

E≤8m, P=1.5B;
8m<E≤12m, P=2.2B;

Conveying speed V(m/min)

V≤30

Each pallet chain carries M(Kg)

M≤50

Board chain length B(mm)

B=787.4 (if not, B>L+180 and B is an odd multiple of 25.4)

Pipe spacing C(mm)

C≥2B+H+500 and C is an even multiple of 25.4

Board width A (mm)

A=570 (if not, A≥W+100, rounded up)

Improve the length of the link X (mm)

Xmin=2E+6B+2000, Xmax= Xmin+300
X is an even multiple of 25.4

The number of links Z (pieces)

Xmin/C<Z<Xmax/C, Z=positive integer
(When the efficiency is satisfied, Z takes the minimum value)

Transport efficiency η

η≤60000*V/C, η<2000 pieces/hour

Total load (Kg)

310Kg/m+860Kg

 

結構簡圖 Structure diagram:

 

序號

名稱

序號

名稱

1

CZVC調節支座

11

內提升鏈條

2

CZVC底部焊接立柱

12

CCVC標準側網片

3

CZVC標準框架立柱

13

CCVC非標側網片

4

CCVC非標框架立柱

14

CZVC標準端網片

5

CCVC中間圈梁組件

15

CCVC非標端網片

6

CCVC底部框架組件

16

CCVC入口端網片

7

CCVC頂部框架組件

17

CCVC出口端網片

8

CCVC頂改向框架組件

18

CCVC頂端網片

9

C型托板鏈(見文末詳解)

。。。

其余網片同樣方式設計

10

外提升鏈條

 

 

注:各框架組件注意方向標志,同側同方向安裝,詳細見文末。

 

Order

Name

Order

Name

1

CZVC adjustment support

11

Uplifting chain

2

CZVC bottom welded column

12

CCVC Standard Side Net

3

CZVC Standard Frame Column

13

CCVC non-standard side mesh

4

CCVC non-standard frame column

14

CZVC Standard End Network

5

CCVC intermediate ring beam assembly

15

CCVC non-standard end network

6

CCVC bottom frame component

16

CCVC entrance end mesh

7

CCVC Top Frame Components

17

CCVC exit end mesh

8

CCVC Top Redirection Framework Components

18

CCVC top mesh

9

C type pallet chain (see the end of the article)

. . .

The rest of the mesh is designed in the same way

10

Outside lift chain

 

 

Note: Pay attention to the direction signs of each frame component and install them in the same direction on the same side. See the end of the article for details.

 

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